Service 01

ASME Certification

Obtaining the ASME Stamp is the most demanding process in industrial engineering. It involves implementing a robust quality control system, preparing specific technical documentation, and successfully passing an audit conducted by an Authorized Inspection Agency (AIA) designated by ASME.

Oswaldo Sabato manages the entire process: from the initial gap analysis to on-site accompaniment during the Joint Review and issuance of the Data Report. His direct experience as a representative for HSB—one of the world's largest AIAs—translates into surgical preparation for exactly what auditors evaluate.

Deliverables
Regulatory gap analysis and technical report
Development of Quality Control Manual (QC Manual) according to ASME
Structuring forms, procedures, and quality records
Training the quality team for the audit
On-site presence and support during the Joint Review with the AIA
Post-audit support until Certificate of Authorization issuance
ASME Section I — Power Boilers ASME Section VIII Div. 1 ASME Section VIII Div. 2 Stamps: U, U2, S, R, PP

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Certification Process
1Gap analysis and diagnosis
2QC Manual Development
3Personnel and welding qualification
4Preparatory internal audit
5Joint Review with the AIA
6Certificate of Authorization issuance

Service 02

NR-13 Compliance

The Regulatory Standard 13 (NR-13) of the Brazilian Ministry of Labor establishes the minimum requirements for integrity management of boilers, pressure vessels, and industrial piping in Brazil. Non-compliance exposes the company to facility shutdowns, labor fines, and civil/criminal liability in cases of accidents.

Sabato Engenharia offers complete technical and legal integration: harmonizing ASME manufacturing requirements with NR-13 operational obligations, structuring a periodic inspection program that protects both the company's assets and worker safety.

Deliverables
Elaboration and revision of NR-13 Logbooks
Periodic inspection reports for boilers and vessels
Documented preventive maintenance plans
ASME VIII × NR-13 harmonization for imported equipment
Support during Ministry of Labor audits
NR-13 MTE ABNT NBR 16035 ABNT NBR 12177 INMETRO

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NR-13 Coverage
Steam boilers — Categories A, B, C
Pressure vessels — Categories I to V
Process piping
Safety and relief valves
Logbooks and legal documentation

Service 03

Mechanical Engineering and Structural Calculations

The ASME code offers two design paradigms: the empirical and conservative methods of Division 1, and the rigorous, economically optimized calculations of Division 2, based on Finite Element Analysis (FEA) and fracture mechanics. For extreme pressure regimes above 70 MPa, Division 3 prescribes specific cyclic fatigue methodologies.

Selecting the correct design approach can mean substantial reductions in the equipment's weight and manufacturing cost, without any compromise to structural integrity. Sabato Engenharia conducts the analysis to determine which path is technically appropriate and economically advantageous for each project.

Technical scope
Calculation of thicknesses and allowable stresses (ASME VIII Div. 1)
Finite Element Analysis — Div. 2 (Design by Analysis)
High-pressure designs — Div. 3 (above 70 MPa)
Fatigue and fracture analysis
Materials specification (steel alloys, Duplex, Cr-Mo)
Calculation memorial for AIA submission
ASME VIII Div. 1 ASME VIII Div. 2 ASME VIII Div. 3 FEA

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ASME VIII Divisions
IEmpirical method · Up to ~21 MPa · Widely used
IIDesign by Analysis · FEA · Material optimization
IIIHigh pressure · Above 70 MPa · Cyclic fatigue

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Every project has specific demands. Schedule a conversation and receive an objective proposal without unnecessary jargon.